Our Comprehensive Remanufacturing Process Ensures Your Sprinter Gets Back on the Road Swiftly and Reliably:

Step 1: Dismantle

We meticulously disassemble engine cores, organizing and labeling components for evaluation during the remanufacturing process. This method guarantees tight quality control and an exceptional final product.

Step 2: Clean

All components are thoroughly cleaned, and our expert technicians determine their usability. We uphold strict cleanliness standards throughout the remanufacturing process, discarding worn parts such as pistons, rods, rings, gaskets, oil pumps, pickup tubes, chains, and bearings.

Step 3: Initial Test

Our technicians rigorously test cleaned components to ensure they meet or exceed original equipment (OE) specifications. Testing includes wet magnaflux, pressure testing, dimensional measuring, demagnetizing, and preliminary surface testing.

Step 4: Machine

We utilize state-of-the-art technology, advanced machinery, and over 30 years of engineering expertise to transform old components into new, high-performing ones. Our technicians consider every possible update and improvement to ensure superior functionality.

Step 5: Second Clean & Check

After precision machining, we clean and re-check each component to guarantee it is ready for assembly.

Step 6: Assemble

Engines are assembled according to SilverStarEngines.com’s quality-management system and documented work instructions, ensuring the highest quality by using only NEW INTERNAL PARTS.

Step 7: Final Test

Each engine undergoes comprehensive testing, including timing, compression, oil pressure, oil flow, knocking or unusual noises, and leaks. We also pressurize the finished assembly to verify water jacket integrity.

Step 8: Ship

We ship our engines in robust, returnable, high-impact crates directly to our customers. These crates protect the engines during transit, facilitate core returns, and provide easy access to the engine upon arrival. Once the old engine is removed, customers can place it back in the crate and contact SilverStarEngines.com for core pickup.

Our remanufacturing process ensures that your Dodge, Mercedes, and Freightliner Sprinter engines are expertly restored, so you can get back on the road quickly and confidently.